Lesson 1 (Part 1)
Introduction to Chemical Process Safety
INTRODUCTION TO SAFETY AND HEALTH AT WORKPLACE
- Putting safety into perspective
- Case History: Flixborough, Bhopal, Seveso, Chernobyl
- Concept of Risk and Risk Ranking
- Risk Acceptance and ALARP Concept
- Safety and Human Factor
- Inherent Safety
• Layers of Protection in Process Plant
• Introduction to safety relief system
It is expected that students will be able to :
• Demonstrate clear understanding on the important terms and the current issues on process safety.
Lesson 1 (Part 2)
Inherent Safety
INTRODUCTION TO SAFETY AND HEALTH AT WORKPLACE
- Putting safety into perspective
- Case History: Flixborough, Bhopal, Seveso, Chernobyl
- Concept of Risk and Risk Ranking
- Risk Acceptance and ALARP Concept
- Safety and Human Factor
- Inherent Safety
• Layers of Protection in Process Plant
• Introduction to safety relief system
It is expected that students will be able to :
• Demonstrate clear understanding on the important terms and the current issues on process safety.
Lesson 2
Safety Legislations In Malaysia
SAFETY LEGISLATIONS IN MALAYSIA
- Safety Legislation in Malaysia such as FMA, OSHA and all their regulations
- OSH management system.
It is expected that students will be able to :
• Develop understanding and appreciation on safety legislations in Malaysia
• Develop understanding on occupational safety and health management system
• Increase awareness of occupational safety and health issue in Malaysia
• Understand important items in Occupational Safety and Health Act (OSHA).
Lesson 3 (Part 1)
Major Hazards : Fires, Explosions, Toxic Release
HAZARD IDENTIFICATION
- Overview of hazard Identification Methods
- Hazard and Operability Study (HAZOP)
- Fires, Explosion and Toxic Release
It is expected that the students will be able to :
• Identify variety of hazard identification methods
• Apply these methods in identifying hazards such as fires, explosion and toxic release in chemical plant
Lesson 3 (Part 2)
Hazard Identification & HAZOP
HAZARD IDENTIFICATION
- Overview of hazard Identification Methods
- Hazard and Operability Study (HAZOP)
- Fires, Explosion and Toxic Release
It is expected that the students will be able to :
• Identify variety of hazard identification methods
• Apply these methods in identifying hazards such as fires, explosion and toxic release in chemical plant
Lesson 4 (Part 1)
Toxicology
INDUSTRIAL HYGIENE
- Toxicology
- MSDS
- Evaluation of Exposure (Dust, Noise, Toxic Vapours)
- Chemical Health Risk Assessment (CHRA)
It is expected that the students will be able to :
• Understand the concept of toxicology
• Understand the content of MSDS
• Evaluate exposure to hazards
• Perform CHRA for hazardous chemical
Lesson 4 (Part 2)
Industrial Hygiene
INDUSTRIAL HYGIENE
- Toxicology
- MSDS
- Evaluation of Exposure (Dust, Noise, Toxic Vapours)
- Chemical Health Risk Assessment (CHRA)
It is expected that the students will be able to :
• Understand the concept of toxicology
• Understand the content of MSDS
• Evaluate exposure to hazards
• Perform CHRA for hazardous chemical
Lesson 4 (Part 3)
Chemical Health Risk Assessment
INDUSTRIAL HYGIENE
- Toxicology
- MSDS
- Evaluation of Exposure (Dust, Noise, Toxic Vapours)
- Chemical Health Risk Assessment (CHRA)
It is expected that the students will be able to :
• Understand the concept of toxicology
• Understand the content of MSDS
• Evaluate exposure to hazards
• Perform CHRA for hazardous chemical
Lesson 5 (Part 1)
Risk Assessment
RISK ASSESSMENT
- Overview of Risk Assessment Methods
- Qualitative Risk Assessment
- Frequency analysis: ETA and FTA
- Consequence Analysis: Dispersion, Fire and Explosion
- Individual and Societal Risk
- Risk Tolerability
It is expected that the students will be able to :
• Understand the concept of risk assessment
• Identify methods available in conducting risk assessment
• Perform quantitative risk assessment
Lesson 5 (Part 2)
Risk Assessment : Layer of Protection Analysis (LOPA)
RISK ASSESSMENT
- Overview of Risk Assessment Methods
- Qualitative Risk Assessment
- Frequency analysis: ETA and FTA
- Consequence Analysis: Dispersion, Fire and Explosion
- Individual and Societal Risk
- Risk Tolerability
It is expected that the students will be able to :
• Understand the concept of risk assessment
• Identify methods available in conducting risk assessment
• Perform quantitative risk assessment